3D Print Dental Occlusal Guards and Splints

Fabricate night guards in-office.

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Provide splints and occlusal guards to help maintain the integrity of restorative and orthodontic work. Using biocompatible FDA-cleared materials, doctors fabricate guards in-office for only a few dollars in materials.

Provide rapid treatment for patients with lost or broken guards by simply reprinting from digital records without the need to retake impressions. The final fabricated appliances are attractively clear, strong, and durable.


  • Print up to 8 full-arch night guards or splints in under 1 hour
  • Estimated $3 in materials cost per nightguard printed
  • Final guard is clear, strong, and durable
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Workflow Overview

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Using an intraoral scanner and dental CAD software or a digital lab, you can save time and money by printing  splints and occlusal guards in-office. Once you have the patient's digital splint model, simply reprint the patient's splint if it is lost or broken and have it ready to be picked up at the front desk.


Image is courtesy of exocad

3d scanning dentition

Capture Data

Capture and record patient's anatomy with intraoral scanner or other scanned data.

3d cad/cam treatment software

Design and Plan

Design the splint using dental CAD software or outsource design to a digital lab and recieve printable files.

3d printing software

Print and Process

Prepare 3D models, print them, and post-process according to material requirements.

3d printed night guard

Place

Deliver appliance as recommended.

Compatible 3D Scanners

You can use any scanner type you’d like with SprintRay Software. We accept any .STL formatted scan data. This list of scanners shows many options that our customers often use, but it is not an exclusive list.
  • 3Shape – Desktop & IOS
  • Planmeca – IOS
  • Cerec – IOS
  • 3M – IOS
  • iTero – IOS
  • Medit – Desktop & IOS
  • Dental Wings – Desktop & IOS
  • Carestream – IOS
  • Shining 3D – Desktop & IOS
  • Condor – IOS
  • Heron – IOS
  • Open Technologies – Desktop

Compatible Design Software

SprintRay Software allows you to choose a dental design software that meets your clinical needs. This list shows our recommended options, but our software accepts any design file formatted in .STL, which means you can use whatever you’re most comfortable with.
  • 3Shape
  • BlueSkyBio
  • Exocad
  • Archform
  • Orthoselect
  • eXceed Ortho
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Accuracy Information

SprintRay 3D printers have a global accuracy across a full arch within ±100 microns over 93 percent of the surfaces when printed at 50 micron layer thickness.

Applicable Materials


Our large selection of dental printing materials are designed to get the most out of SprintRay 3D printers. Developed and tested for market-leading performance, SprintRay resins are built to achieve equivalent or superior results while providing better value for money.

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SprintRay Model Gray

Rapid, accurate models for everyday use

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Resin designed for the production of all kinds of dental models. Outstanding accuracy and high strength make Model Grey a great choice for the fabrication of orthodontic and restorative models. SprintRay model resins are easy to work with, producing predictable and consistent results.
  • Outstanding accuracy
  • Rapid print speed for batch production
  • Reliable and easy to work with

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SprintRay Model Yellow

Rapid, accurate models for everyday use

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Resin designed for the production of all kinds of dental models. Outstanding accuracy and high strength make Model Yellow a great choice for the fabrication of orthodontic and restorative models. SprintRay model resins are easy to work with, producing predictable and consistent results.
  • Outstanding accuracy
  • Rapid print speed for batch production
  • Reliable and easy to work with

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NextDent Ortho Clear


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Clear and aesthetically pleasing, NextDent Ortho Clear is a biocompatible class IIa resin. Its high strength makes it an ideal material for all types of splints and retainers.

Surgical Guides

Fabricate highly accurate, biocompatible, and FDA compliant guided surgery templates for dental applications.

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Dental Models

Fabricate restorative study models, removable dies, digital wax up models, and models for thermoforming clear aligners.

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Clear Aligners

In-office fabrication of clear aligners using 3D printed models.

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Digital Dentures

Interim dentures, delivered same day at a low cost. Denture try-ins to ensure final prosthetic fitments.

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Crowns and Bridges

Fabricate beautiful crowns with incredible detail.

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Indirect Bonding Trays

Fabricate flexible orthodontic appliances for speedy bracket placement.

Learn More

Splints

3D Print Dental Occlusal Guards and Splints in-office.

Learn More
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Introduce Digital Dentistry to Your Practice.


SprintRay products come with everything you need to bring your dental practice into the world of modern digital dentistry. Our product and customer support ecosystem are ready for you. 

Buy Now Desktop 3D Printer 3D Printing Materials Automated Post-processing Software

Request a Sample Today

Order your free dental sample and learn how SprintRay 3D products can revolutionize your practice.
Request a Free Dental Sample